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Leveraging an Evolving XML Standard to Proactively Manage Paper Inventory

Abstract

Magazines need paper that must increasingly be sourced internationally. PapiNet, an international paper XML standard, was developed as the core of collaborative systems among paper suppliers, publishers, and printers. Building collaborative systems while developing XML standards works well.

Keywords


Table of Contents

1. Magazines Need Internationally Sourced Paper
2. Collaborative, XML Based Systems are Needed
2.1. 1. TimeXchange manages multi-currency, multi-metric inventories
2.2. 2. Collaborative systems incorporate international standards-based paper inventory transactions
2.3. 3. All transactional processing is XML based; all reporting is web based
2.4. 4. Real-time inventory provides accurate projections of inventory needed
3. Collaborative Systems Have Clear Business Impact
3.1. 1. Supports cost effective inventory buying
3.2. 2. Facilitates supply chain collaboration among publishers, printers and suppliers
3.3. 3. Increases inventory management flexibility
3.4. 4. Reduces paper obsolescence
3.5. 5. Reduces spoilage
4. Developing New Systems while Designing XML Standards Works
5. A Few Best Practices
6. A Couple of Caveats
Biography

1. Magazines Need Internationally Sourced Paper

Time Warner is one of the world’s leading media and entertainment companies. Time Inc. publishes over 130 magazines including Time, People, Sports Illustrated, Entertainment Weekly, Southern Living, In Style, Fortune, What’s On TV and Money. The Publishing division significantly expanded its international reach with the 2001 acquisition of IPC Media Limited, the United Kingdom’s leading consumer magazine publisher.

Sourcing paper, a critical resource to produce magazines, has been moving away from domestic sources and is becoming increasingly international in scope. Domestically, Time Inc. prints over 1.5 billion paper copies annually. Over 500,000 tons of paper are purchased annually. Time Inc. must collaborate with paper suppliers and printers to be sure that the correct paper for all magazines is available at the right printer at the right time. Thirty paper supplier mills, including the larger paper suppliers like Stora Enso, International Paper, UPM Kymmene, and MeadWestvaco, produce the bulk of Time Inc. paper. This paper is shipped to over twenty global printing locations including RR Donnelley, Quad Graphics, Quebecor World and Brown Printing. At these printing locations paper is received, inventoried, and used.

The Publication Papers Supply Chain Figure 1 calls for close collaboration of paper companies, publishers or cataloguers, and printers.

Publication Papers Supply Chain

Figure 1. Publication Papers Supply Chain

2. Collaborative, XML Based Systems are Needed

TimeXchange, a Time Warner system, was built to facilitate effective, collaborative international paper sourcing. Our system is an innovative XML standards-based system for the purchase and inventorying of paper. It is a multi-currency, multi-metric inventory system that manages the paper inventory. It leverages an industry leading implementation of papiNet, an XML exchange standard for the paper industry. Its Java web based design for transactions and reports supports collaborative supply chain access by magazines, paper suppliers, and printers. It provides accurate projected inventory to support timely paper ordering.

2.1. 1. TimeXchange manages multi-currency, multi-metric inventories

TimeXchange controls paper ordering, inventory, and financial accounting in multiple currencies and metrics for all Time Inc. paper assets. It handles the paper asset for all domestic magazines. It establishes separate inventories for non-Time Inc. assets. It controls the ordering of paper for Time Inc. books. It tracks inventory at each stage in the production process. It manages international inventories by providing euro, pound and metric capabilities. It supports multiple accounting methods. Inventory is tracked at the reel item or pallet level. All of these capabilities are based on the constructs of a strong vertical standard, papiNet.

2.2. 2. Collaborative systems incorporate international standards-based paper inventory transactions

Our goal was to improve the publisher, printer, and paper supplier supply chain through the design and implementation of the papiNet XML standard. PapiNet has been created by a global coalition of forest product companies, printers and publishers. PapiNet is a robust, complete, vertical standard tailored to all the supply chain requirements of the paper industry. The complete model of papiNet transactions covers all aspects of the supply chain.

PapiNet has designed a complete set of supply chain messages. Figure 2

papiNet Supply Chain Messages

Figure 2. papiNet Supply Chain Messages

2.3. 3. All transactional processing is XML based; all reporting is web based

When we were building our systems we designed all transactions as papiNet XML standards based. Publishers, printers and suppliers exchange collaborative XML messages. In our system a Java-based transaction processing allows for editing and creation of any papiNet XML message via the web through the Web Direct capability. Any legacy EDI transactions are translated into papiNet XML that are then applied. This design enables a smooth implementation of all transactions into a common XML format.

All reporting is web-based alleviating the need for any client server software installation for publishers, printers or suppliers. Transactional and reporting capabilities improve labor savings.

2.4. 4. Real-time inventory provides accurate projections of inventory needed

Our system provides real-time inventory levels and includes innovative order projection capabilities. Inventory transactions are received via XML from printers and suppliers in real time. Paper orders are sent from Time Inc. electronically in XML. Collaborative systems allow smaller staffs to efficiently focus on where paper is needed and when.

3. Collaborative Systems Have Clear Business Impact

Collaborative Systems have clear business impact and value. By increasing inventory visibility and facilitating standards-based paper purchasing, our system streamlines the paper buying and inventory processes. It allows the publisher to buy paper just in time with a full set of current information.

3.1. 1. Supports cost effective inventory buying

Collaborative systems are critical for international paper sourcing. Our system projects needed orders based on budgeted usage and on current print orders. It expedites efficient paper ordering and improves the quality of paper. Collaborative systems give publishers business advantages over its competitors in terms of cost and quality of paper.

3.2. 2. Facilitates supply chain collaboration among publishers, printers and suppliers

Web-based reporting is available real-time to publishers, printers and suppliers. By allowing access to all parties in the supply chain, it promotes collaborative planning on when to order and deliver paper.

3.3. 3. Increases inventory management flexibility

Our system allows for the division of the inventory into separate parts for business reasons. It prices inventory in any currency and allocates it using any weight metric. It supports multiple accounting methods to value the inventory.

3.4. 4. Reduces paper obsolescence

Increasing the usage of older inventory and reducing the amount of paper in inventory are key goals of the system. An effective inventory system, particularly aged inventory reporting, highlights older inventory that should be used by printers. It minimizes write-offs of older paper. It also results in lower storage costs at printers.

3.5. 5. Reduces spoilage

A key goal of the system is to reduce paper spoilage. Our system provides accurate paper usage and spoilage information in support of a plan to reduce paper spoilage.

4. Developing New Systems while Designing XML Standards Works

Building new systems like TimeXchange while participating in the design of new standards like papiNet work well together.

Designing the domain of a standard and the scope of a system are complementary. For example the database constructs for paper and the XML standard to detail paper characteristics interact nicely. Internationalization of the domain of a problem, fostered by a representative gathering of publishers, suppliers and printers, generalizes a solution. Be it multi-metrics, multi-currencies or varying financial requirements for invoicing, an international standard implemented well enforces a flexibility of design. A vertical standard helps to develop a common vocabulary. For example, papiNet uses British spelling, ‘colour’, not color and British usage, a paper ‘reel’, not a roll. A common vocabulary informs system design.

For our development a vertical standard of sufficient scope like papiNet acted as a ”concrete abstraction” that demonstrates what our collaborative system has to be able to handle. It is not a “complete abstraction” or meta-data that can be data about anything, but neither is it a narrowly defined specification that only focuses on certain paper product lines. It is concrete enough to build a data model that is resilient without being so abstracted that it cannot be implemented. As an example our system allows for flexible paper characteristics that allow any kind of paper to be ordered as a ”managed product.” This allows the system to be used for reels, for sheet paper, for coated and uncoated paper, containerboard, billboard sheets, etc. Our system implements the vertical domain of the standard, paper as defined in papiNet; it is not a Rosetta-net based system to be used for inventorying computers.

By overlapping system design and XML design, each activity informs the other. Database design interacts with message design. Transaction flows interact with XML messages. Collaborative systems at the publisher, printer and supplier use XML as the glue to combine disparate systems.

XML standards and their implementation are key opportunities to refine and generalize your underlying systems. Time Inc. was fortunate in that we were committed to rebuilding our paper inventory system. Making XML the core of this redesign made sense. Many of the printers and suppliers, grown by acquisition, have multiple legacy systems that need integration. Some other publishers, printers, or suppliers were committed to an ERP system approach for paper processing. Regardless of approach implementing XML standards is an opportunity point to consistently talk papiNet XML internally and externally. XML makes you think of the total system regardless of boundaries and inhibitors. XML, unlike EDI, is a potential solution to many internal and external integration problems.

XML standards efforts offer invaluable insights into varying business practices that give you models for how to change your supply practices. For example the paper packaging industry works more on a replenishment model with automatic reordering and delivery whenever paper stocks get to a certain level. European publishers like News International use a method where they store less paper at the printer but call off paper stock from the supplier when it is needed. Discussing these practices and designing XML messages for them promotes utilizing system development as an opportunity for effective workflow reengineering.

5. A Few Best Practices

There are a few best practices that helped us be successful.

It is important that the XML standards team and of course the system designers have a high degree of continuity. Many standards efforts flounder because they are not representative, are too large, take too long, and incur frequent turnover. The vision skews before it can be fully attained. PapiNet was fortunate in that it had good representation from publishers, printers and suppliers and a remarkable degree of continuity. Our project at Time was also fortunate in that we had dedicated resources, standards savvy, to build a system and refine a standard concurrently.

It is critical to actively engage with trading partners throughout all phases of a project. Publishers, printers and paper suppliers need to develop a common understanding of what the standard means and how it is to be implemented. Trading partner buy in, trust and transparency are very important. For example, our joint detail test plans with suppliers like Stora Enso and printers like Quad Graphics and Brown Printing included initial message exchange, specific situation testing, and parallel testing; all testing had to be completed before implementation. We continue to work with European and North American paper teams on a common understanding of how we will all implement each standard message. The strength of a vertical standard like papiNet is that it is flexible but consistent and that takes an attention to detail.

Recognize that implementation experience is critical to refine XML design and system design. We began implementing XML messages starting with the Purchase Order with our collaborative supplier shortly after their design. We found that standards are often conceptual until you go through the work of implementing them with trading partners. As we completed the papiNet message design and implemented more messages and more trading partners we get better at seeing problems up front but nothing beats implementation to flesh out the reality of the XML message or the system.

6. A Couple of Caveats

Just a couple of caveats.

Don’t rush to extend the standard or your system into related markets or processes until you have solid traction. At papiNet we started with publication papers, packaging, and fine papers. We have begun to expand the standard into related areas including book components, wood products, label stock and recovered paper. Expanding the domain of the problem yields many improvements, but it is at the risk of losing focus. We have developed better design principles that changes to our common elements must expand the concept of the element and be upwardly compatible from our existing standard. You must limit the number of releases of a standard and guarantee whenever possible that changes are upwardly compatible. A too active standard discourages implementation.

Leading a standards group has it benefits and its drawbacks. If you are facilitating a group, you can’t always get your way. As an example in the 2.0 version of our standard we changed a key construct to more clearly denote how deliveries were packaged. I disagreed with the change but being the facilitator could not as actively argue my point. Collaborative standards development works but you must always remember that collaboration is not always getting your way.

Biography

Paul Reid manages Paper Systems at Time Warner and is the facilitator for the international paper standards group, papiNet.